Industrial Flooring
Trimix and VDF flooring for factories, warehouses, and processing plants — flat enough for forklifts, strong enough for racking loads.
Service Overview
Trimix and VDF — What's the Difference
If your facility runs forklifts, stores heavy pallets, or has machinery bolted to the floor, you need a floor that won't crack, dust, or go uneven within a few years. That's what Trimix and VDF are for. Both produce a hard, flat concrete floor — but they work differently, and the right choice depends on your slab size and load requirements.
Trimix Flooring is a single-pour system. Concrete is placed, then levelled with a laser screed and finished with ride-on power trowels. The surface gets a dry-shake hardener worked into it while still green. No separate screed layer, no topping — the structural slab and the finished floor are one piece. You get flatness down to FM 25 or better, which matters if you're running narrow-aisle forklifts or VNA trucks.
VDF (Vacuum Dewatered Flooring) uses vacuum mats to pull excess water out of freshly placed concrete. Less water in the slab means higher early strength and fewer shrinkage cracks. VDF is the practical choice for thinner slabs or where you need to get back on the floor quickly — it can take light traffic within days instead of weeks.
We did both Trimix and VDF at the Ruchi Soya biscuit plant in Karanpura, Bihar (₹4.3 Crore) — production floor, warehouse, and loading bays, all built to handle forklift traffic and comply with food-industry flooring standards.
Flooring Applications
- Factory & manufacturing floors
- Warehouse & distribution centres
- Food processing plants
- Cold storage facilities
- Industrial sheds & workshops
Why a Cheap Floor Costs More
A floor that dusts clogs your equipment. A floor that's uneven stalls your forklifts. A floor that cracks needs patching every monsoon. We build it flat (FM 25+), dense (no dusting), and with proper joint layout — so you don't spend more fixing it than you saved on the pour.
Our Fleet
Equipment on Site
Laser Screed Machine
Levels the slab to specified flatness in a single pass — no manual screeding
Power Trowel
Ride-on trowels that burnish the surface hard and close the pores
Vacuum Dewatering Unit
Pulls excess water out of green concrete — used for VDF slabs
Concrete Pump
Places concrete directly where needed — no wheelbarrow runs across the slab
Our Process
How We Build Industrial Floors
Site Assessment
We check the soil bearing capacity, measure the area, and work out the slab design — thickness, reinforcement, and joint layout depend on what loads the floor will carry.
Sub-base Preparation
Compacted gravel sub-base, polythene moisture barrier, and formwork set to laser levels. Joint positions are marked out before the pour starts.
Concrete Placement
M25 or M30 grade concrete (depending on the spec) placed by pump. Reinforcement is either steel fibre mixed into the concrete or welded mesh — fibre is faster, mesh gives more predictable crack control.
Trimix / VDF Treatment
Laser screed levels the concrete. For VDF, vacuum mats go on next to pull water. For Trimix, dry-shake hardener is broadcast and worked in. Then power trowels make multiple passes as the concrete stiffens.
Surface Hardening
Curing compound sprayed on while the surface is still damp. Contraction joints saw-cut within 24 hours at the specified spacing — typically 4-6 metres — so the slab cracks where you want it to, not where it wants to.
Quality Testing
FF/FL numbers measured with a floor profiler to confirm flatness spec. Cube tests at 7 and 28 days for compressive strength. Joints sealed with polyurethane sealant before handover.
Featured Project
Recent Flooring Project
Ruchi Soya Biscuit Plant, Karanpura
Trimix and VDF flooring for Ruchi Soya's biscuit plant — production floor, warehouse, and loading bays. The production area needed food-industry-compliant flooring with no dusting and easy washdown. Loading bays were designed for constant forklift traffic and pallet jacks.
Need Industrial Flooring?
Tell us the floor area, load requirements, and what the space will be used for. We'll recommend Trimix or VDF and give you a rate.